煤炭工程 ›› 2016, Vol. 48 ›› Issue (1): 133-135.doi: 10.11799/ce201601038

• 装备技术 • 上一篇    下一篇

实际工况下的掘进机截割头载荷谱研究

张兰胜1,赵元宇1,田劼2,唐秀山1,刘强1,吴淼3   

  1. 1. 中国矿业大学(北京)机电学院
    2. 中国矿业大学(北京)
    3. 中国矿业大学(北京)机电与信息工程学院
  • 收稿日期:2015-09-18 修回日期:2015-11-03 出版日期:2016-01-10 发布日期:2016-02-01
  • 通讯作者: 张兰胜 E-mail:oneirocritic@outlook.com

Research of Actual Working Load Spectrum of Roadheader Cutting Header

  • Received:2015-09-18 Revised:2015-11-03 Online:2016-01-10 Published:2016-02-01

摘要: 针对由于井下环境的恶劣性和复杂性多年来缺乏有效状态监测工具的现状,研制并投入使用了一种可用于井下长时间监测、存储掘进机工作状态的机载大容量数据记录仪—“黑匣子”,基于其在井下记录的掘进机工作数据,由截割电机电压和电流结合掘进机其他参数推导出截割头转矩的大小,以截割头转矩为例绘制了基于时域的一维载荷谱,对其分析后认为存在静载荷分量,而后基于雨流计数法的绘制了二维载荷谱,对其分析后得出静载荷的大小和动载荷范围。

关键词: 实际工况, “黑匣子”, 掘进机, 截割头, 载荷谱

Abstract: Because of the poorness and complexity of the coal mine underground and lacking of effective condition monitoring equipment in a long time, the “black box”, an recorder installed on the roadheader which of long continuous working hours and large storage, has been invented and used, and it could monitor and store working conditions of roadheader. Based on the data that “black box” recorded in the underground, torque of the cutting head could be derived by the combination of this data, voltage, current and other roadheader parameters. The one-dimension load spectrum of cutting head could be drawn on the basis of time domain. The static load component could be determined by the analysis on the mentioned load spectrum. Furthermore, according to the rain flow count method, the two-dimension load spectrum could be drawn. After analyzing the above mentioned image, the value of the static load and the range of dynamic load are accessible.

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